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Ossa Pioneer 244cc (1970) Print

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In 1967, Ossa set out to build the best-performing enduro bike in the world. They've come a long way, baby!

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Ossa broke into the enduro game in 1967 with the 230cc Pioneer, which was a machine of more than passing interest. It would go like a mad fiend, and it seldom ran out of steam, even on long, steep, rough hillsides. The bike weighed 235 lb; it sat you low to the ground; throttle response was exceptional. You could steer with the twistgrip in corners or while bouncing up over boulders. Riding the Pioneer in the woods was like riding a production road-racer on the street; it took getting used to, but the Pioneer of that vintage was something special.

That same '67 Pioneer could also exasperate you beyond belief. In the kickstarter assembly, the gear ratios were wrong, and the short stubby kick-starter lever was all finished before you could get the flywheels spinning. Strong men often wore themselves out trying to light its fire.

The fire, once lit, was none too reliable. Motoplat had developed for Ossa a solid-state ignition system which—when working—never required adjustment. But on about half of those early bikes, the ignition systems quickly died very dead, leaving the owners with motor cycles that would not run. However, the factory immediately sensed that this could be the kiss of death, and they got Motoplat into high gear redesigning the system. The importer extended the warranty period on those ignition systems indefinitely, no questions asked. The dealers kept the faith. Ossa survived.

On the '67 Pioneers, the rear shocks were too stiff, and the front forks were way too soft and would bottom easily. The fork seals leaked like sieves. For that matter, so did the fiberglass gas tanks. The control cables were no good. Rear chains wore out too rapidly. The cast-iron footpegs would break off. At very high speeds, the handling sometimes got a touch squirrelly and occasionally dumped a rider on his head.

The frame, the forks, the engine, handlebars and wheels: everything's new and better—down to the nameplate on the tank.

Super-riders learned that the handlebar mounts would stretch, the swingarm and its shaft would bend, the rear sprocket would come adrift, spokes would rip out of the hubs, and the wheel bearings would get square. The super-riders somehow got around these difficulties and stayed with the Pioneer, because they knew that most other brands also offer the same kinds of problems when you push them hard, and the Pioneer would go like a bomb when you turned it on.

That was the 1967 Pioneer. We were curious as to the differences between it and the 1970 model, so we wandered up to Schenectady to collect a 1970 Pioneer from John Taylor at Yankee. That trip was like Old Home Week. Dick Mann was there, doing some design work on the Yankee, and Mick Andrews, whizz-bang Ossa trials rider from England, was there too. While we were all standing around swapping war stories, a Camino returned from the airport carrying the prototype of a Pioneer with some design changes that would begin showing up in the spring. We tore off the wrappings and had a look at the new bike. It was gorgeous. John Taylor was horrified. Not only had the factory included the requested design changes, but they had redesigned the fiberglass bodywork, too, right in the middle of a model year. Said John, "Well, I guess we'll just have to call it the 1970'/2 Pioneer." And so the bike was christened.

We studied the new machine. There had been quite a few changes since 1967. Probably the smallest number of changes had occurred in the engine, which was strong and fast to begin with. But the bore had been punched out to 72mm, giving a new displacement of 244cc, and adding a couple more horsepower. The outer clutch-hub had been strengthened, and another set of clutch plates had been added. The magneto flywheel, originally aluminum, was now

made of bronze to give more flywheel effect at low rpm. The IRZ double-needle carb, always outstanding in performance at midrange and high rpm, was modified to breathe better at low rpm too.

Oh, glory, the kickstarter lever was lengthened, so that now even a 90-pound novice could start the engine with one or two kicks.

The solid-state ignition system had gone through a whole series of design changes. Now it had stronger wiring with better insulation. The stator had been epoxy-encapsulated, to resist heat and vibration. The high-voltage unit now delivered higher voltages, particularly at low rpm, which means easier starting and less sparkplug-oiling.

The frame has changed since 1967. The tubing has thicker walls, and the gussets and fillets have been redesigned for greater rigidity. The steering-head angle has been increased, for better high-speed handling. The footpegs have been moved back on the frame, to increase the stability and lighten the front end. The new pegs, designed by Dick Mann and already copied by a number of makers, don't break. The sidestand, which used to bend like a pretzel if you looked at it hard, has been strengthened.

The swingarm has been strengthened and lengthened, and its shaft is now made from a stronger steel. The wheelbase has been increased to 55 inches.

The front forks, which still have a total travel of seven inches, now have stiffer springs, improved damping, chrome-moly tubes, forged-alloy yokes, and seals that don't leak.

The rear shocks have been relocated rearward for more travel and greater rigidity of the swingarm. These Betor shocks have 3-9/16 inches of travel, progressive-wound springs, better damping, and stronger center-rods.

The fiberglass factory that had supplied the original leaky gas tanks and breaky fenders has burned down, and the Ossa factory is now dealing with a different supplier. The glasswork on the bike that we tested is beautiful. The tank is now separate from the saddle mount and rear fender, to eliminate the danger of a leak at the bottom-rear seam of the tank, or breaks in the glass at the saddle mount. Tank capacity has been increased from 2.6 to three gallons. The fiberglass front fender has been lengthened, to help keep mud out of your eye.

The bright orange color and black paint job doesn't hurt appearances any and neither does the new, more American logo on the gas tank. The whole bike looks leaner, somehow.

We don't know what Ossa had in mind when they designed the 1970'/2 saddle. It had gotten thicker, longer and softer since the 1967 model (which resembled a board), but the new saddle is thicker and stiffer. Come on Ossa—give us a good saddle; you can do it.

The handlebars have grown wider, higher, and stronger, and the grips have been improved. The mounts have been redesigned, too, so that they won't stretch. Control cables have gotten stronger and more durable. The tiny little speedo has now gotten big enough so that you can read it, and it is now mounted in rubber next to the headlight. The odometer is resettable for enduros, and the speedo is quite a bit more accurate than some of those on the first Pioneers, which used to read about 15 mph slow.

 
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The old 3.50 x 19 front tire has been replaced with a 3.00 x 21, and the Pirelli tires are now full knobbies in- stead of the trials universals previously fitted, which were so-so in the rough.

Ossa is now using a stronger alloy in the wheel hubs, and stainless-steel spokes with special dural nipples. The wheel bearings are now sealed, so as not to get square after you ride through mud or sand. The rear sprocket has stronger mounting-bolts, and the pitch of the rear chain has been increased from 1/2 to 5/8 inch.

The Pioneer has acquired a battery ; the air cleaner now has a shield; and the cylinder head has been tapped for a compression release and blanked off with a plug.

Somehow, the Pioneer has gotten stronger without gaining much weight, and the quality of materials and careful workmanship remains at the same high level as was found in the 1967 model.

We rounded up Dick Mann and Mick Andrews and a bunch of Pioneers of various vintage, and we took off for the boonies. Upstate New York has some fine boonies, so we checked them out, swapping bikes back and forth among the riders. We shot a bunch of photos of Dick and Mick goofing off, and we gargled catawba wine en route to the barn that night.

New Ossa engines are very tight, and our test bike was no exception. An enduro rider who wants to start charging hard right away would do well to take a thou out of the liner before making any banzai runs. Our machine, which started out tight and down on power, loosened up considerably before the odometer showed 200 miles, and showed signs of becoming a real screamer.

Take it through the woods—it's a real screamer, yet it's more at home on the pavement than most street-scramblers are in the rough.

We began testing the '701/2 to find out what kind of bike it is. We rode it on pavement, dirt roads, woods trails, mud, rocks, the Unadilla motocross track, and a fine, long, diabolical motocross track that meanders around through the woods behind John Taylor's house.

The Pioneer runs on premixed petroil. To fire it up, you insert the key and turn on the ignition; turn on both fuel taps; tickle the carb until fuel just begins to run out beside the tickler button; swing out the long ferocious-looking kickstarter lever; and give it a kick. In cool weather, the engine needs to warm up for about five minutes before you can putt around at low speed without stalling.

The test bike was fitted with optional 1 3-46Т gearing ( 1 2-46Т is standard), which gives a few mph more top-end but is not as good as, standard gearing for slow putting; but even so, it putted pretty well. Standing on the pegs, we practiced making full-lock turns to the left and right. In doing this, we found that we could climb all around on the bike without being hindered by the saddle, tank, or exhaust pipe. None of the controls were awkward to use, except that we had to do a little dance step to shift gears while standing on the pegs. But that's the price we paid for not wearing big Big Johns.

We cranked on some throttle, to see how hard it would be to lift the front wheel over logs and such. No problem. As long as you bring the power on smoothly, the front wheel stays on the ground; but if you bang it on, the wheel comes up easily but not frighteningly.

On dirt roads, the new Pioneer feels good. It doesn't quiver like the early model did, and you don't have to sweat the ruts.

We rode on pavement, with the auxiliary muffler attached. The bike is so quiet then that you can pass the fuzz without flinching. The Pioneer is no road-racer–the knobbies go bumpitybumpitybumpity–but it will run between 70 and 80 mph, depending upon gearing, and it doesn't get uncomfortable on winding roads. This bike is much more at home on paved roads than most street scramblers are in the woods.

Remove the auxiliary muffler and you get more power and a bit more noise–about halfway in volume between a street bike and a scrambler, which won't matter out in the wilderness.

One day just after a thaw, we got going on some very greasy ground, and we tested the sturdiness of the new Pioneer by getting off unexpectedly several times, and we even threw it away into a tree for good measure. Even though we had put the bike down on some interesting rocks, the tank refused to break, and about all we could do was bend the new speedo mount when we collected the tree. The speedo continued to work, and we straightened the mount, more or less.

We didn't have any other problems with the bike. We gave it a number of excellent opportunities to dump us off, but it didn't. You can bomb along over the rough stuff and just let the bike worry about itself. The suspension will soak up most of the bumps and the medium-sized rocks and ruts that you didn't see, and keep going where you pointed it. You can bottom out the suspension if you come flying off a jump, but even then it doesn't seem to get you our of shape very badly.

The Pioneer is built for nasty hills that go up and up and up. The powerband is so wide that if you get the engine winding decently at the start, you can just keep climbing. The bike is light and agile, so that when you hit rocks and roots and mud and shale that throw you off to the side, you can correct easily with body English; if the rear wheel begins to break traction too badlу, you can easily lean backward to get some grab again.

The machine has plenty of bottom end torque for slogging through deep mud. For climbing the other side of a creekbed, throttle response is excellent.

Since 1967, the Ossa Pioneer has gained a little more power (which it didn't need very badly), and a whole lot of good handling and reliability (which it did need). In gaining stability, the Pioneer has given up just a touch of that superb responsiveness in handling at low and medium speeds that made it unique, but the '70 1/2 is definitely a better bike. Given our choice, we would pick the '701/2 Pioneer without hesitation. In 1967, the Ossa factory said that they wanted to make the Pioneer the best enduro motorcycle available, in terms of handling, performance, and reliability. They've come a long way.